PCBA modules

Wireless charging PCBA: Qi2 modules for OEM builds

A module for a team that is building a charger into its own product: controller, coil, shielding and foreign object detection, specified around your enclosure rather than around ours.

Product lineWIRELESS CHARGER SUPPLY
2Profiles
CustomCoil and layout
OEMIntegration
1000MOQ

Module options

The controller sets the profile. The coil and the shielding are set by the space you have.

PCBA module options
OptionProfileOutputIntegration effortTypical use
15W moduleQi215 WLow: coil and shield on a flat planeChargers, stands, furniture, car parts
25W moduleQi2.225 WHigher: heat path and a larger power stagePremium desks, audio, automotive

A module is certified as part of a finished product. Change the enclosure, the coil distance or the shielding and the product needs testing again, which is a cost the integration plan should carry.

What ships with a module

A Qi2 module is a controller, a coil, a shield and the thermal interface between them. Foreign object detection is in the controller, but its behaviour depends on the coil and the enclosure, so the detection test is part of the integration, not of the module datasheet.

The interface is usually a small header for power and a data line for status. What the module cannot absorb is a design change to the coil distance: move the coil 2 mm and the coupling changes, the detection threshold changes, and the product has to be tested again.

Controller
Qi2 or Qi2.2, profile fixed by model
Coil
Single layer, sized to the enclosure
Shield
Ferrite and, where needed, a metal back
FOD
Foreign object detection, tuned for the assembly
Interface
Power in, status out, connector per drawing

Four questions a module brief should answer

Send these and the reply is a drawing and a sample, not a catalogue page.

  • Enclosure: material, wall thickness and the gap between coil and phone.
  • Power in: USB-C PD or a fixed supply, and the voltage available.
  • Heat: what the module can touch, and how the product gets rid of the loss at 25W.
  • Volume: the annual quantity, because coil tooling and test fixtures are quoted against it.

The cheapest integration is the one designed around the coil from the start. A coil retrofitted into an existing product is a new product with the same name.

Before the order

Three items that belong in the integration plan, not in the purchase order.

  • Coil distance: fixed per drawing, with a tolerance the factory can hold.
  • Thermal path: what the shield touches, and the temperature the enclosure allows.
  • Re-testing: who pays for the certification of the finished product.
Profiles
Qi2 15W, Qi2.2 25W
Coil
Custom to the enclosure
MOQ
1,000 modules per variant
Ask for
Drawing, FOD test, sample lead time

Send the device list, get a written configuration.

Phone models, quantities and destination market is enough. The reply is a build, a specification sheet and the certificate list for each line item.